FABRICATION

Custom Stone Fabrication

Fabrication turns drawings into physical stone, spanning nesting, cutting, assembly, carving and finishing. Hengsheng uses five-axis CNC for complex profiles and hand refinement for detail, so design intent is realised accurately in the finished piece.

Core Strengths

  • Drawing-based nesting: boards laid out to the fabrication drawing, balancing yield against veining direction.
  • Complex and curved work: five-axis CNC at ±0.05mm handles mouldings, curves and three-dimensional elements.
  • Mosaic and carving: bookmatch, grain-match and mosaic assembly, plus relief, openwork and carved detail.
  • Surface finishes: polish, hone, antique, bush-hammered, sandblasted and flamed among others.

Key Figures

±0.05mmCNC precision
3,600㎡/dayLargest capacity
68QC checkpoints
≥99.7%Factory pass rate

Service Process

  1. Drawing review: dimensions, craft and lead time confirmed.
  2. Nesting and cutting: laid out by veining direction, numbered for cutting.
  3. CNC machining: complex and curved elements formed at high precision.
  4. Hand refinement: assembly, carving and edge details completed.
  5. QC and dispatch: inspected, coded and packed.

Applications

  • Bespoke residential and hotel work
  • Feature walls in commercial spaces
  • Art pieces and display

Sustainability & Certification

Optimised nesting raises yield, with >85% waste utilisation and offcuts recycled into mosaics and aggregate.

Craft upgrades also reduce energy use and loss, with solar power covering over 80% of plant demand.

Deep Selection Guide

The key to custom stone is translating drawn lines into a workable fabrication method. For complex profiles, confirm the machining route and minimum tool radius first, so the design contains nothing unmachinable; for assemblies, agree joint widths and edge margins early. Approving a sample before batch fabrication avoids costly rework.

  • Selection criteria:With 180+ direct-sourced quarries, European automated lines and 68 QC checkpoints, materials are assessed by stone type, specification and lead time.
  • Specification & thickness:With 180+ direct-sourced quarries, European automated lines and 68 QC checkpoints, materials are assessed by stone type, specification and lead time.
  • Acceptance & records:Every batch ships with test data and image records, traceable by batch code back to the quarry, with dimensional and gloss checks completed before dispatch.
  • Sustainability:Traceable from quarry to factory, combining green extraction with recycling.

Hengsheng manages the full chain from quarry-direct sourcing, smart manufacturing, global delivery and on-site installation. The advantage lies not in a single product but in connecting selection, fabrication, QC and delivery into an auditable loop, giving project teams clear assurance on programme, quality and compliance.

FAQ

Can you fabricate to drawings?
Yes — nested and cut to the fabrication drawing, then coded for dispatch.
What precision do complex profiles reach?
Five-axis CNC holds ±0.05mm.
FabricationComplex profilesMosaicCarving
Contact Hengsheng